A film spool, printed with PETG, with the outer dimensions of a 116 spool and inner width for 120 mm film
120mm Film Spool End Caps
First I designed adapter caps for the 120 mm film spool. While these caps were working fine on the side of the camera where you put in the full film role, they failed on the side where you advance the film. Pretty quick the plastic wear of and the film couldn't be advanced anymore. I tried PLA, PETG and even Nylon, always with the same result.
Next I just used the original 116 film spool as a take up spool for the 120mm film. Due to the wider film spool, I faced light leaks on the exposed film when taking the film out of the camera during day light.
Another approach was to cut the 116mm film spool into two pieces, warm them up and melt them into the 120mm spool. This was working very well but since I wanted to have more spools I decided to go another way.